Why Microfluidic Injection Molding?
Injection molding is the preferred manufacturing technology for thermoplastic microfluidic devices requiring high precision, repeatability and scalable production.
Our engineering team supports every stage of the injection molding process—from Design for Manufacturing (DfM) and tooling to production-ready microfluidic components.
Precision Injection Molding for Microfluidics
Microfluidic injection molding requires precise control of tooling, polymer flow and processing conditions to accurately replicate micro-scale structures.
Key Advantages
✔ Replication of microfeatures down to 5–10 μm
✔ Excellent dimensional consistency
✔ Stable surface quality
✔ High repeatability between production batches
✔ Optimized for thermoplastic microfluidic devices
Stable Injection Molding Process
Consistent manufacturing is essential for reliable microfluidic device performance.
Our injection molding process is optimized to control polymer shrinkage, mold filling, cooling behavior and cycle stability to ensure reproducible production results.
Process Control
✔ Polymer flow optimization
✔ Mold filling simulation
✔ Cooling & shrinkage control
✔ Process validation
✔ Batch-to-batch consistency
Need Help Selecting the Right Material?
Choosing the right thermoplastic directly affects molding performance, optical clarity, bonding compatibility and device reliability.
Our engineers help select the most suitable polymer for your application and manufacturing requirements.
COC | COP | PMMA | PC | Engineering Polymers
Material selection is based on your application, manufacturing requirements and downstream bonding process.
Why Choose Micromolds?
Micromolds combines precision tooling, injection molding and engineering expertise to support the complete transition from prototype to serial production.
✔ ISO 13485 Certified
Medical device manufacturing quality system.
✔ Production Tooling
Precision mold inserts built for long production life.
✔ Microfluidic Expertise
Years of experience manufacturing microfluidic components.
✔ Material Expertise
COC, COP, PMMA, PC and engineering polymers.
✔ Micro-Scale Precision
Accurate replication of complex microfeatures.
✔ Scalable Manufacturing
From prototype quantities to serial production.
Trusted by
Leading Brands and Clients
