Medical Micro Injection Molding
Injection molding enables controlled and repeatable production of medical components.
What is Medical Injection Molding?
Medical injection molding enables the production of high-precision polymer components used in diagnostics, wearable devices, and medical systems.
It allows consistent, repeatable manufacturing of complex geometries while meeting strict quality and material requirements.
Medical Micro Injection Molding Capabilities
Glass and steel tooling for micro features
Replication of micro-scale and sub-micron structures.
Advanced micro injection molding
Tight tolerances and micro-scale molding
High-temperature polymer molding
Medical-grade polymers for demanding applications.
Regulated manufacturing environment
ISO-compliant manufacturing for medical devices.
.jpg)
High-Precision Medical Injection Molding
Micro injection molding for high-precision components where tolerances, repeatability, and scalability are critical.
-
Tolerances down to ±10–20 µm
-
Multi-cavity production for repeatability
-
Low-volume to series manufacturing
-
Medical grade materials PEEK, COC, PC, PMMA
-
Controlled processes for consistent part quality
Supporting early-stage development before serial production
-
Aluminum Mickroforms:
-
70% cheaper;
-
2x faster;
-
Guarantee of 200k cycles;
-
-
SLA 3D printed shapes
We use aluminum micro-molds which can be up to 70% cheaper and 2x faster machined than traditional steel molds. These aluminum micro-molds are perfect substitute for steel as they can withstand 200k cycles with no problem. We are also capable of using 3D printed molds for intensive prototyping need. SLA (Stereolithography) 3D printed moulds works together with aluminum fixtures. Aluminum cases adapt and enable SLA printed moulds to work with our injection machines.
Cleanroom Injection Molding
Controlled cleanroom production for medical components requiring consistent quality, contamination control, and regulatory compliance.
-
ISO Class 8 cleanroom production
-
Bioburden and contamination control
-
Sterilization service
-
ETO/Gamma
-
Controlled assembly and packaging
Materials for Medical Injection Molding
High-Performance Thermoplastics
PEEK, PEI, and other materials for demanding medical applications.
Medical-Grade Polymers
Biocompatible materials suitable for regulated environments.
Sterilization-Compatible Materials
Materials compatible with EtO, Gamma, and other methods.
Transparent & Optical Materials
For diagnostic and microfluidic applications.
Medical Injection Molding Applications
We support the development and production of high-precision polymer components for medical and diagnostic applications.
From early-stage development to controlled serial production, our processes ensure consistent quality and material stability.
-
Point-of-care diagnostic components
-
Disposable medical cartridges
-
Microfluidic and fluid-handling parts
-
Drug delivery device components
-
Lateral flow diagnostic components
-
Surgical and therapeutic device parts
-
Laboratory and analytical equipment components
How to Work With Us
1. Upload a CAD File
Upload your CAD model and project requirements.
2. DFM Review & Quote
Receive feedback and a production quote.
3. Tooling & Production
Tooling preparation and injection molding begin.
4. Delivery
Parts are produced, inspected and delivered.
Request a Manufacturing Quote
Upload your CAD file or describe your project.
Our engineering team will review manufacturability and provide feedback together with a quotation.
