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Custom Micro Injection Molding

Micro Injection Molding 

From prototyping to production with in-house tooling and micro-scale expertise.

Micromolding for High-Precision Components

Our micro injection molding process ensures consistent part quality from prototyping to high-volume production.

We combine advanced tooling, material expertise, and process control to achieve precise replication of micro-scale features and reliable performance across demanding applications.

Micro injection molding tolerance control

Tolerance control at every stage of micro-molding

Dimensional control in micro injection molding requires managing variation across tooling, molding, metrology, and material behavior.


Key tolerance contributors:

  • Mold manufacturing: ±4 µm

  • Injection molding process: ±10 µm

  • Optical metrology: ±4 µm

  • Material-related variation: ±2 µm

 

Resulting system tolerance:
≈ ±20 µm, depending on part geometry and material

Optical metrology for micro molding quality control

When there is more deviation in the measurement than in the actual molded part, quality control is even more challenging.

  • Immediate dimensional check in molding process

  • Guarantee the consistency and repeatability of micro-molded parts

  • Verify the intended design specifications

 

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Optical metrology of micro molded surface
Micro injection molded part with thin walls

Micro features and thin walls

Micro injection molding enables the replication of fine geometries that are not achievable using conventional injection molding.

​Micro-scale molding capabilities:

  • Minimum wall thickness: 0.1 mm

  • Through-holes: Ø 0.05 mm

  • Micro features: 0.02 mm

  • Aspect ratios: up to 1:10

Design for Micro Injection Molding

Need help optimizing your design?

 

Our engineering team can review your part and provide feedback on manufacturability, material selection, and tooling strategy.

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In-house mold making and surface finishing

From precision mold manufacturing to advanced surface textures. Polishing mold surfaces using both electropolishing and traditional polishing techniques​. Creating diverse surface finishes through sandblasting and EDM processes. Laser etching to achieve any super-detailed surface texture you require

Project Workflow

Get a Quote for Your Project

Upload your CAD file and receive engineering feedback within your project scope

Micromolds sales engineer

Edvinas Stropus, Sales Engineer

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