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Microfluidic Device Fabrication

Custom microfluidic fabrication services for thermoplastic chips and devices. From design review and precision tooling to injection molding, bonding, and repeatable production, supported by ISO 13485-certified manufacturing.

Quality & Manufacturing Standards

ISO 13485 Certified | ISO Class 8 Cleanroom | In-House Tooling | Precision Quality Control

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Designed for Scalable Manufacturing

Many suppliers can build prototypes. We help you design microfluidic devices for reliable manufacturing by combining fabrication, precision tooling and injection molding expertise in one development process.

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✓ Microfluidic fabrication expertise

✓ Precision tooling

✓ Injection molding capability

✓ Bonding-ready components

✓ ISO 13485 certified manufacturing

✓ Production-oriented workflow

Not sure where to start?

Reach out — our team will guide you in the right direction.

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Technologies Behind Microfluidic Fabrication

Our microfluidic fabrication workflow combines precision machining, tooling, injection molding and bonding to support the transition from prototype to scalable manufacturing.

 

Precision Milling

Rapid prototype fabrication for design verification and functional testing.

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Tooling

High-precision mold inserts designed for accurate and repeatable microfeature replication.

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Injection Molding

Scalable production of thermoplastic microfluidic chips with high repeatability and low unit cost.

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Bonding & Assembly

Bonding-ready components and optional assembly for production-ready microfluidic devices.

Why Choose Our Microfluidic Fabrication

Precision Replication

High-fidelity replication of micro-scale features for consistent device performance.

Material Expertise

Production-grade thermoplastics including COC, COP, PMMA and PC.

Scalable Manufacturing

From prototype quantities to repeatable high-volume production.

Bonding Ready

Prepared for reliable bonding and downstream assembly.

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Microfluidic Fabrication in Practice

In a droplet microfluidics project, Micromolds addressed several manufacturing challenges involving precision mold inserts, substrate flatness, and demolding. The project demonstrates how tooling design and injection molding process optimization can help reproduce microscopic fluidic features alongside larger structural elements in a single polymer component.

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Materials for Microfluidic Fabrication

We manufacture thermoplastic microfluidic devices using materials selected for optical clarity, chemical resistance and scalable production.

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COC | COP | PMMA | PC | Engineering Polymers

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Material selection is based on your application, manufacturing requirements and downstream bonding process.

From Design to Production

Design for Manufacturing (DfM)

Prototype Fabrication

Precision Tooling

Injection Molding

Production Scale-Up

Have a Project That Requires Precision Manufacturing?

Share your project requirements and any available drawings or specifications. Our engineers can discuss suitable tooling and micro injection molding solutions.

Microfluidic design and engineering

Evaluate channel geometry, wall thickness, critical tolerances, material requirements and manufacturability before tooling development.

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Design & DFM

Microfluidic prototyping and functional validation for early-stage development

Validate critical features, material behavior and manufacturing feasibility before committing to production tooling.

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Prototyping

Micro tooling for injection molding of high-precision microfluidic components

Develop microfluidic mold tooling around demanding microchannel geometries, surface requirements and production volumes.

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Precision Tooling

Microfluidic injection molding

Manufacture thermoplastic microfluidic chips and components with repeatable microfeature replication and controlled production processes.

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Micro Injection Molding

Microfluidic bonding and assembly for multi-layer chip integration

Integrate molded substrates with suitable sealing and assembly methods while considering channel integrity and device functionality.

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Bonding & Assembly

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Still have questions? Reach out to our team

Answers to your most common questions

Ready to start your project?
Contact our team to discuss your design, manufacturing requirements, and production goals.
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info@micromolds.eu

Looking for more answers?

Explore our Frequently Asked Questions.

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