Cable overmolding and insert molding 

Low pressure elastomer and thermoplastic overmolding across variety of industries in record fast lead times

Overmoulded plastic parts

Overmoulding

The projects that could be yours

Explore our recent overmolding projects across the industries and see a backstage of true insert molding technology

Fiksavimas.PNG

A smartwatch that revolutionizes health monitoring

1.Upload CAD

CAD-Datei hochladen

 

  • No registration

  • .step file

  • Few seconds

2.Get Quote

Angebot erhalten
  • Real engineer guidance

  • Transparent pricing

  • 1 hour

3.Optimization

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  • Design assistance

  • Exceptional attention

  • Free of charge

4.Manufacture

Spritzguss Kunststoffteile
Spritzguss Kunststoffteile
Spritzguss Kunststoffteile
Spritzguss Kunststoffteile

 

  • Tooling + molding

  • Resilient schedule

  • 2 weeks

5.Get Parts

Teile erhalten
  • Packaging + assembly

  • Shipping

  • 1 day

Small Injection molding mashine
  • Low operating costs

  • Easy handling

Small Machine

Small  injection molds

Small Molds

  • Fast tooling

  • Easy modification

Aluminum + 3D printing injection mold
  • Cheaper tooling

  • Easy machining

Aluminum +
3D print molds

How can we do this?

By using small machine and small aluminum molds we can offer outstanding quality to flexibility, speed and cost ratio.

"An average project cost range up to 2500 EUR"

Win at low-volume production

We are bridging prototyping and mass production phases and standing between 3D printing and traditional molding.

Kabel Umspritzen

Cable overmolding

Specifications

(For those who love to read)

Overmoulding

Two molds are typically used in overmolding. One is for the primary part layer - the substrate part and the second is for the second part to overlay the substrate. Overmolding allows plastics of different colors or physical properties to fuse together.

 

For example, a clear acrylic lens can be overmolded into a PCB plastic housing. So overmoulding is very similar to 2-shot process but requires more manpower and two molds but cheaper with less production.

2K moulding (double shot moulding)

Multi shot overmoulding is used when several resin components have to be meld together. In this way workpiece can be moulded multi colored and with required distinct physical properties, e. g. part can consist of polymer injected hard cover and elastomer injected soft cover sections. Component resins are strongly bonded chemically and thus final product is durable and wear resistant.

 

Main distinction between Overmoulding and 2 shot moulding is that 2K is performed with more expensive and complex machining and thus is usually more expensive and breaks even at larger production volumes.

2K Spritzguss

2K moulding

​​PCB Umspritzen

PCB overmolding

 

Insert Moulding

Insert moulding is the process when usually electronics' components e. g. cables or circuit boards are encapsulated. Low pressure moulding (LPM) is used in such cases. Wires or PCBs are covered by layers of polymers to protect them from mechanical fatigue or environmental effects respectively.

 

As the name of LPM itself suggests low pressure allows low-viscosity materials, e. g. hot melt polyamide materials, to easily flow in room-temperature moulds with inserts in it. When solidified, insert together with overmoulded material are ejected from the cavity manually or automatically and the process is finished.

Our specialties
Spritzgießen von Kleinteilen
Injection molding of small parts

 

'Micro' is not always 'micro'. If your part can fit in your hand - mold it 2x faster and cheaper with us.

Mikro Spritzgießen Teile
Micromolding
 

Micromolding begins when microfeatures take place and vary from 100µm to 5µm in size.

Medizinisches Kunstoff tube
Medical Injection Molding 

Microfluidics, OEM solutions, clean room 8 molding, sterilization and medical grade plastics.

Contact an engineer

Nalšios g. 11, LT-14332, Vilnius